Advantages
Advantages of the Truss Automatic Palletizer
Precise Stacking
The Truss Automatic Palletizer features a highly rigid truss structure combined with a closed-loop encoder, ensuring a .stacking positioning accuracy of ±2mm This precision allows for consistent, reliable palletizing of products, reducing errors, improving efficiency, and supporting high-volume automated operations in warehouses and production lines.
Safety and Compliance
Designed with operator safety in mind, the Truss Automatic Palletizer is equipped with light curtains, emergency stop buttons, and electrical interlocks. The system meets the EN ISO 13849-1 PL d safety standard, providing secure and compliant operation in industrial environments.
Intelligent Connectivity
The built-in PLC control system supports Ethernet, OPC-UA, and other industrial communication protocols, allowing seamless integration with MES and ERP systems. This connectivity ensures real-time monitoring, data exchange, and efficient coordination within automated production lines, maximizing overall operational efficiency.
Applications
Wide range of applications
Product Specification
| Category | Specification |
|---|---|
| Product Name | Truss Automatic Palletizer |
| Frame Material | High-strength aluminum alloy (lightweight) or steel structure (heavy-duty) |
| Installation Method | Mounted above production line or conveyor; fixed with anchor bolts or expansion screws |
| Motion System | Three-axis coordinated motion (X, Y, Z) |
| X-axis (Lateral Motion) | Servo-driven ball screw or gear rack; ensures smooth, precise horizontal movement across stacking width |
| Y-axis (Longitudinal Motion) | Servo + ball screw or synchronous belt drive; controls pallet depth positioning |
| Z-axis (Vertical Motion) | Servo-driven ball screw or chain lifting system; adjustable grab and placement height |
| Rotary Axis (R-axis, Optional) | 0–360° rotation for material orientation adjustment |
| Positioning Accuracy | Up to ±0.01 mm (servo control precision) |
| Control System | PLC control + touch screen HMI interface |
| Communication Protocols | Ethernet, OPC-UA, compatible with MES/ERP systems |
| Safety Features | Light curtain, emergency stop, electrical interlock; compliance with EN ISO 13849-1 PL d |
| Application Scenarios | Suitable for automatic palletizing in logistics, food, beverage, chemical, and manufacturing industries |
Structural Framework
1. Truss Automatic Palletizer Main frame
Truss support structure
Material: High-strength aluminum alloy (lightweight) or steel structure (heavy-duty) is usually used to ensure overall rigidity and anti-deformation ability.
Gantry type: Double columns support the beam, suitable for large span and heavy load scenarios (such as logistics warehouses).
Cantilever type: Single-sided support, space-saving, suitable for production lines with limited space (such as small workshops).
Installation method: Erected above the production line or conveyor belt, fixed with anchor bolts or expansion screws to reduce ground occupation.
2. Truss Automatic Palletizer Track and beam
X-axis track: The main beam is used as the reference track for X-axis movement, usually a linear guide or gear rack structure.
Y/Z-axis track: Connected to the main beam through a slide or slider to form a vertical and longitudinal motion path.
Three-axis Motion System
1. X-axis (lateral motion)
Function: Horizontal movement left and right, covering the width range of the stacking area.
Implementation:
A servo motor is installed on the main beam to drive the gear rack, or the slide is pushed by a ball screw.
High-precision linear guides ensure smooth movement and repeatable positioning accuracy.
2. Y-axis (longitudinal movement)
Function: horizontal movement back and forth to control the depth position of the pallet.
Implementation:
Usually integrated on the X-axis slide, driven by a servo motor + ball screw.
Some designs use synchronous belt drive, which is suitable for light-load and high-speed scenarios.
3. Z-axis (vertical movement)
Function: lift up and down, adjust the grab and place height.
Implementation:
Vertical column or guide structure, with servo motor driven ball screw or chain (heavy-load type).
The end-mounted actuator interface supports quick replacement of fixtures.
Drive and transmission system
1. Truss Automatic Palletizer Power source
Servo motor: Each axis is equipped independently to achieve precise speed and position control (resolution up to ±0.01mm).
Reducer (optional): used to increase torque and adapt to heavy-load scenarios.
2. Transmission method
Ball screw: high precision, low friction, suitable for light and medium loads.
Gear rack: heavy load resistance, long stroke, suitable for large span trusses.
Synchronous belt: low cost, low noise, used in light load and high speed scenarios.
End Actuator
Clamp type
Mechanical gripper: suitable for regular shaped materials such as boxes and bags.
Vacuum suction cup: used for flat surfaces (such as cartons and glass plates).
Electromagnetic suction cup: dedicated to metal materials (such as steel plates and metal cans).
Customized clamp: designed for special shapes (such as drums and special-shaped parts).
Extended function
Rotary axis (R axis): integrated at the end of the Z axis to achieve material direction adjustment (0-360° rotation).
Force control device: detect the clamping force to prevent material damage (such as palletizing of fragile items).
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